Application of Electronic Belt Conveyor Scales in the Industrial Bulk Material Handling System

Currently, there are increasing demands for automation and informatization in bulk material handling systems in the industrial sector, along with the need for improved conveying efficiency. In the field of bulk material production and blending, apart from the aforementioned requirements, there are also escalating standards for the quality and efficiency of blending. During the transfer and feeding of bulk materials, conveying and metering equipment, especially those with dynamic metering capabilities, are finding wider application.

The electronic belt conveyor scale feeder is an automated bulk material transfer and feeding device. It leverages the conveying capabilities of belt conveyors while incorporating the dynamic and continuous metering functions of electronic belt scales, coupled with PLC control. This equipment is applied in various fields of industrial bulk materials and plays a crucial role.

The electronic belt conveyor scale feeder is characterized by ease of use, simple and convenient operation, easy maintenance, high efficiency, and high levels of automation and informatization. It is suitable for various industries such as building materials, metallurgy, mining, and chemicals. It is adaptable to bulk materials of various characteristics, including granular, powdery, and block forms.

A key function of the electronic belt conveyor scale feeder is quantitative control based on actual application demands. It can automatically adjust the material flow rate through PID regulation and PLC control, according to predetermined system parameters, ensuring that the continuous material flow matches the system settings.

Additionally, it offers straightforward operation, allowing for on-site adjustments via instrumentation or remote control through upper-level software systems. The feeder adopts a DCS control mode, enabling decentralized control of the feeding amount for each material while centralizing management and setting operations, facilitating on-site operation and management.

The electronic belt conveyor scale feeder can be integrated into automated bulk material blending control systems. In industrial production, blending involves the feeding and mixing of multiple bulk materials according to specific formulas.

Multiple feeders convey different materials, each undergoing continuous conveying and dynamic weighing. Each material is fed according to the system's formula, completing the feeding process before mixing.

The feeder can automate the blending of bulk materials in various industries, such as automatic blending in cement production lines.

The electronic belt conveyor scale feeder is also applicable in automated bulk material loading systems for trucks or ships. It utilizes the feeder's automatic conveying, dynamic weighing, and feeding functions.

The system constantly compares the loaded weight to the predetermined setpoint, automatically stopping the loading process once the set weight is reached.

In both blending and loading systems, the electronic belt conveyor scale feeder demonstrates its advantages, including high automation, eliminating the need for manual weighing, feeding, or loading, thereby enhancing work efficiency, reducing operational costs, and saving time and labor.

Furthermore, by incorporating network information and computer software technology, the feeder provides real-time data to users during operation, accessible either through on-site displays or remotely.

These real-time and historical data, along with reports, support users in improving production management efficiency and quality, as well as optimizing production processes.

In summary, the electronic belt conveyor scale feeder holds an irreplaceable position in the field of industrial bulk materials. It plays a vital role in systems such as bulk material blending and loading, serving as a core piece of equipment.