Automatic Belt Weighing and Batching Control System: A Key Process in Refined Production for Enterprises

With the development of industrial production, production scales have continued to expand, transitioning towards more technology-intensive and refined production.

This shift has led to stricter process control, more advanced technology, higher levels of automation and informatization, and more scientific and reasonable management.

The traditional batching methods no longer meet the needs of refined industrial production. Improving batching methods, reducing labor intensity, ensuring production reliability and safety, lowering production costs, optimizing the production environment, and enhancing production efficiency and product quality are crucial reforms for sustainable enterprise development.

The automatic belt weighing and batching control system is a decentralized control system that integrates advanced technologies such as dynamic weighing, network communication, automated process control, and computer management.

It leverages computer technology for centralized monitoring, control, and management of the production process, combining the advantages of decentralized and centralized control systems. Designed with standardization, modularization, and systematization, it is a key process in refined production for enterprise factories.

The automatic belt weigher system achieves automatic weighing of bulk materials, particularly with the development and application of sensor and IoT technologies. Electronic belt weighers now offer higher accuracy and stability. Adopting digital sensors, the belt weigher features high sensitivity, strong anti-interference capability, and overall structural stability, providing a foundation for precise batching control.

Based on accurate weighing, the batching system controls the instantaneous flow rate of each input material according to set ratios and flow rates, ensuring the quality and output of various products and achieving automated batching control.

To enhance the accuracy of belt weigher batching and feeding, the system employs variable frequency speed control. The entire process of material conveying, weighing, and batching control is automated, eliminating the impact of human factors on batching quality and efficiency.

The control process of the automatic belt weighing and batching system adopts a multi-input, multi-output approach, with strict coordinated control of each batching conveyor line to accurately monitor and adjust material flow rates and equipment status.

The system integrates electronic belt weighers, PLC controllers, and host computers to form an information network. The PLC controller enables real-time control of conveyor equipment and the weighing and batching process, facilitating intelligent and information-sharing connections between devices.

Material weighing and batching are completed on-site, while various production data are automatically transmitted, stored, and analyzed. On-site instruments can query instantaneous flow rates, cumulative flow rates, shift information, etc.

The host computer software automatically generates daily, monthly, and shift reports, including shift details, operators, dates, recipes, and the batching amounts of various materials, providing a basis for product cost accounting, quality analysis, production scheduling, and other modern management tasks.

The automatic belt weighing and batching control system is a product of modern industrial development and has become a vital production process in refined factory production. It enhances production efficiency and product quality while offering more scientific means for production management.