Belt Scale Batching System: Meeting the Demands of Modern Industrial Automated Batching of Bulk Materials

In the production processes of cement, chemicals, and other industries, the proportioning of various bulk materials is essential. Traditional batching methods are outdated, inefficient, inaccurate, and lack informatization. Manual batching is heavily dependent on human factors, leading to numerous uncertainties and difficulties in implementing process recipes, severely impacting product quality stability and improvement.

With the development of modern industrial production and technological advancements, automated batching methods have been introduced into industrial bulk material batching.

The belt scale batching system is an automated batching system for industrial bulk materials, playing a crucial and extensive role in many industrial production processes.

The rationality, stability, accuracy, and efficiency of the belt scale batching process enhance production efficiency and quality stability.

Furthermore, the high level of informatization in the belt scale batching system supports real-time monitoring of production batching status and historical data analysis for users.

The belt scale batching system primarily consists of dynamic bulk material weighing, distributed process control, operation management, and information management, forming a complete solution for automated batching and management of industrial bulk materials.

Dynamic bulk material weighing automatically, accurately, and stably weighs various bulk materials. The weighing sensors are digital, with strong anti-interference capabilities and high accuracy, suitable for various industrial environments. The belt scale body is streamlined, sturdy, and durable, providing stable support for the entire weighing system. The speed sensors provide accurate belt speeds for the batching belt scale. The control instrument receives sensor signals and processes them to achieve accurate bulk material weighing.

The control system adopts PLC control, characterized by high reliability, stability, and rich interface modules. The modular structure caters to various industrial control needs, with simple and easy-to-learn operation.

The entire system control employs a DCS control mode, where each material is controlled independently but managed centrally, facilitating operation and management. All operation interfaces of the belt scale batching system (including control instruments and upper computer software systems) feature menu-guided human-machine interfaces, simplifying operations. They display real-time batching data, historical trends, etc., for the convenience of industrial site personnel.

The entire batching control system is highly automated and flexible. After setting parameters, the system can complete batching according to the set parameters. If the recipe is modified, the system can execute batching operations based on the new recipe by updating the parameters.

The informatization function of the belt scale batching system supports production management and monitoring. On one hand, the system automatically records, transmits, and shares production batching data, including cumulative flow, material level adoption data, etc.

These records retain current and historical data, continuously operate, and provide on-demand queries. Managers can use these data to grasp current batching status and analyze historical situations.

On the other hand, the system automatically collects and monitors equipment operating status in real-time, sending data for monitoring. When the system detects abnormalities, it automatically triggers alarms, supporting equipment management.

In summary, the belt scale batching system meets the requirements of modern industrial automated bulk material batching and informatization control, both in terms of batching accuracy, automation level, and production management support.