Application of High-Precision Electronic Belt Scales in the Fertilizer and Chemical Industry

During the production and manufacturing process of fertilizer and chemical products, various raw materials with different densities and purities are transported and weighed. The weighing accuracy directly impacts production quality.

Recently, a high-precision electronic belt scale from Guonuo Technology was installed and adjusted at a large-scale fertilizer and chemical enterprise. After practical application verification, its actual measurement accuracy can reach up to 0.25%, fully meeting the requirements for measurement accuracy in the fertilizer and chemical industry.

In addition to its high measurement accuracy, the Guonuo Technology high-precision electronic belt scale offers numerous other performance features and functions that play a significant and positive role in the production management of fertilizer and chemical enterprises.

In the manufacturing process of fertilizers and chemicals, materials need to be transported and weighed, especially in large-scale fertilizer and chemical enterprises with enormous annual production volumes.

These enterprises have higher requirements for the performance stability and durability of weighing devices; otherwise, production continuity will be severely affected.

The Guonuo high-precision electronic belt scale is equipped with digital high-precision weighing sensors, ensuring not only precise detection accuracy and long transmission distances to guarantee the accuracy of weighing signals but also high anti-interference capabilities, maintaining stability in environments with interfering factors.

Furthermore, the high-precision belt scale incorporates various intelligent functions that enhance its accuracy and stability in fertilizer production applications. For example, automatic zero-point tracking, automatic online calibration, and automatic adjustment of interval values.

The scale frame design of the high-precision electronic belt scale also significantly ensures its application accuracy and stability. In this fertilizer plant application, two sets of weighing units were used, featuring an effective weighing section length and a fully suspended structure.

The force deviations between rollers can offset each other, reducing the impact of belt tension changes and eccentric loading on the belt scale. The combined structure of the weighing units lacks lever fulcrums, ear axes, and crossbeams, minimizing the influence of their own weight and mechanical components on weighing.

The working environment at large fertilizer and chemical plant production sites is complex, with long belt conveyors and significant distances between conveyors.

Therefore, fertilizer and chemical plants often require measurement and weighing devices that require minimal maintenance, calibration, and are easy to operate.

The Guonuo high-precision electronic belt scale meets these requirements in terms of both hardware and software technology.

Firstly, the scale frame structure is simple, with few mechanical components, a small horizontal surface area, and is less prone to dust accumulation and material blockage. Its industrial-grade materials and manufacturing ensure durability and resistance to deformation, reducing daily maintenance and inspection tasks.

Secondly, the intelligent instrument features real-time monitoring capabilities, detecting faults or abnormalities in the high-precision belt scale's operation and sensor components.

It automatically alerts and analyzes diagnostic results, enabling maintenance personnel to quickly and accurately identify the cause and location of faults for prompt resolution. Additionally, functions such as online calibration and one-click verification eliminate the need for frequent calibration work.

Finally, the upper computer software can remotely display the belt scale's operating status, abnormal fault information, and remotely set parameters, facilitating maintenance work without the need for numerous personnel dedicated to round-the-clock maintenance .

Fertilizer and chemical plants also require measurement and weighing data to monitor production volumes, raw material consumption, and facilitate production supervision and optimization. The high-precision electronic belt scale provides complete data interfaces, offering real-time and accurate data through various means.

The application of high-precision electronic belt scales in the fertilizer and chemical industry enables precise, rapid, and stable weighing and measurement of materials, improving production efficiency in fertilizer plants while providing data support for enhancing production supervision levels.