In mining, logistics, and other sectors where loading operations are conducted using loading machines, the inability to monitor the load during the process can lead to overloading or underloading. Overloading compromises transport safety, while underloading affects the economic efficiency of enterprises. Weighing after loading results in repeated loading and unloading, reducing loading efficiency and consuming time and effort.
Therefore, monitoring the load helps enterprises improve loading efficiency, ensure accurate loading quantities, and avoid overloading or underloading, thereby safeguarding transport safety and economic benefits.
The loading machine weighing system is designed as a dynamic weighing solution for loading operations. Integrating hardware and software, it assists drivers in accurately monitoring the weight of each scoop and the cumulative load during the loading process.
The system is applicable for real-time loading measurement of bulk materials in various sectors such as railways, ports, docks, and mines. It prevents overloading, enhances loading and cargo management, improves loading efficiency and effectiveness, and significantly contributes to transport safety and economic benefits.
The system provides comprehensive dynamic weighing by measuring the oil pressure of the lifting cylinder during the lifting process of the loading arm, without the need to stop at specific positions.
The entire process does not interrupt the loading operation. It features smart voice announcements for each scoop and a large LCD screen displaying the number of scoops and weights. Drivers can safely, accurately, conveniently, and real-time monitor the load without interfere their work. Once loading is completed, the operation can be stopped.
Due to its high precision, the system eliminates the need for repeated loading and unloading within the specified load range, thereby improving efficiency.
Equipped with high-sensitivity sensors, the oil pressure sensor detects even minor weight changes. Its stainless steel fully welded enclosure offers overpressure and current-limiting protection, ensuring stable accuracy even in harsh operating environments.
The position sensor only reacts to magnets, avoiding interference from other metals, and precisely controls the effective value of signals collected by the oil pressure sensor, enhancing weighing accuracy.
The system maintains stable accuracy during weighing, virtually unaffected by vehicle vibrations.
In addition to high-quality hardware, the system includes a comprehensive software system for enhanced on-site loading management. The instrument features data storage, retrieval, and transmission functions, allowing real-time upload of loading data for remote supervision of the loading site by managers.
The instrument is equipped with GPS for real-time vehicle tracking. Computers and other host systems can access the loading machine weighing inquiry system to view real-time loading data and vehicle trajectories. Data is stored permanently for future retrieval and vehicle trajectories can be replayed. The system automatically alerts for speeding or boundary crossings.
The intelligent software system of the loading machine weighing system comprehensively enhances loading operation management and efficiency.
In summary, the loading machine weighing system ensures accurate weighing through high-performance, high-quality, and high-sensitivity hardware. Coupled with intelligent instrumentation software and host system software, it strengthens loading management, thereby improving loading efficiency and safeguarding enterprise economic benefits.