Advantages of Belt Scale Quantitative Loading System

In the field of industrial bulk material loading, the levels vary widely, with many enterprises still relying on manual loading and recording or low-level automation. This method not only results in low loading efficiency and high labor costs but also hinders real-time monitoring and standardized management, posing health risks to loaders due to poor loading environment. As enterprises scale up, traditional loading methods can no longer meet production demands. Enhancing the automation of quantitative loading has become a pressing task for many companies.

Guonuo Xinke, leveraging its expertise in measurement and automation control, has developed the Belt Scale Quantitative Loading System. This system integrates instrumentation automation, computer control, networking, communication, and belt scale measurement technologies. It enables decentralized control and centralized management of bulk materials, providing efficient, real-time automatic control and management of the loading process. Additionally, it monitors belt scale operation during loading, offering users a low-cost, high-precision, and efficient loading solution.

The Belt Scale Quantitative Loading System Addresses a Series of Loading Issues

1. Precise Quantitative Loading

   By setting loading data, the system accurately loads according to the specified parameters. It uses imported high-precision pressure sensors for static weighing and a batch controller to collect flow signals. The system controls the loading valve through programming to achieve quantitative control. This precise, efficient, and automated loading method avoids repeated loading, reduces labor and time costs, eases the workload on operators, and enhances loading speed. It helps companies reduce costs and improve efficiency, contributing to long-term development.

2. Improved Management Level

   The quantitative loading system features real-time communication capabilities, facilitating data transmission. Departments and devices are no longer isolated but connected within a local area network, enabling communication with the server. The system standardizes and controls the loading process through strict software and hardware regulations, laying the foundation for paperless office operations.

   Loading data is transmitted in real-time and stored on the server, allowing other departments to access, generate reports, and print them via computers. The visualization of various data and production reports provides managers with a basis for analyzing issues and optimizing management.

   The system can be equipped with a monitoring system, enabling remote monitoring of the loading process from a control center to prevent fraud and standardize operator procedures.

3. Enhanced Production, Material, and Data Security

   The quantitative loading system enhances security in two aspects: hardware (production and loading) and enterprise permissions and data security.

   During loading, the control instrument completes grounding interlock control based on the tanker's grounding status to prevent static electricity accumulation and spark-induced fires or other safety accidents. The system also features anti-overflow chaining to prevent overloading or spillage, avoiding material loss and personal injury while optimizing the production environment. Automated loading systems eliminate material theft and management issues associated with traditional weighbridge measurements and prevent misloading through multilevel management.

   Regarding data security, the system can set multilevel permissions, allowing operators to work only within their authorized scope to prevent data leakage and tampering. The system operations are password-protected to ensure secure operation.

The Belt Scale Quantitative Loading System integrates measurement, computer, and IoT technologies to create a new loading method. It achieves automated, efficient loading, prevents fraud, improves management efficiency, reduces costs, and supports sustainable enterprise development.