Workflow and Characteristics of Industrial Bulk Material Automatic Weighing and Batching System

In cement, building materials, and other industrial settings, it is often necessary to batch various granular, powdered, and other bulk materials. This production step significantly impacts overall production efficiency and quality.

Due to the complex working conditions, large material volumes, and operational difficulties in industrial bulk material batching, manual batching is inefficient, costly, labor-intensive, prone to human error, and challenging to ensure batching efficiency and quality, reducing product qualification rates.

With the development of industrial production and changes in enterprise demands, automated batching methods are required for industrial bulk materials.

The industrial bulk material automatic weighing and batching system is an automation system specifically designed for industrial bulk material production batching. It typically uses belt scales to continuously convey and dynamically weigh materials while utilizing a PLC control system with automatic batching algorithms to control material feed, thereby achieving automated batching of bulk materials. The system can simultaneously control multiple belt scales, with each scale conveying a different material and the system controlling the feed rate of each material.

The industrial bulk material automatic weighing and batching system is reliably applied in cement production lines, fertilizer production lines, etc., to achieve automatic batching. The system's operation process can be roughly divided into the following steps:

1. Material Feeding: Raw materials are fed into the weighing feeder through the discharge port and conveyed by the feeder.

2. Dynamic Weighing: The weighing feeder is equipped with a belt scale to complete dynamic weighing during material conveyance. The system monitors the weighing process in real-time using digital weighing sensors with strong anti-interference capabilities and speed sensors to measure feeder speed in real-time, ensuring weighing accuracy.

3. Quantitative Control: After the operator starts the batching system, the PLC compares the weighing results with the predetermined recipe parameters in the system and controls the feed rate to complete the batching.

4. Real-time Monitoring: The system monitors in real-time during the batching process and automatically alarms in case of abnormalities, maintaining the overall stability of the batching system.

5. Data Recording and Transmission: Data during the batching process, including shifts, materials, operators, abnormalities, etc., is recorded in real-time and transmitted through an information network. Managers can remotely view data, including production status and equipment operation, and historical data can be analyzed to improve management informationization.

Characteristics of the Industrial Bulk Material Automatic Weighing and Batching System:

1. Wide Application Range: Suitable for various industrial bulk material batching, providing enterprises with efficient and high-precision batching needs, reducing manual labor, saving time and effort, and lowering production costs.

2. Customizable Equipment Selection: Different batching equipment, such as belt feeders and screw feeders, can be selected based on material characteristics and production conditions, optimizing the production environment, ensuring clean production, and safeguarding workers' health.

3. High Flexibility: When the recipe is modified, it can be directly updated in the system according to actual situations, and the batching system will execute based on the new parameters.

4. Easy Operation: Simple and convenient operation, suitable for the professional competence of industrial production site personnel, with centralized viewing and management through a control cabinet.

The operation process of the industrial bulk material automatic weighing and batching system meets the automation needs of industrial bulk material batching, offering efficiency, high accuracy, and continuous operation. With mature industry application, the industrial control system is easy to operate and provides users with powerful data reporting functions, supporting production management and scheduling decisions.