Recently, after multiple rounds of meticulous debugging and calibration, the after-sales engineers from Guonuo Technology successfully completed the installation and debugging of a matrix belt scale for a thermal power plant.
To everyone's excitement, the final debugging accuracy of the equipment reached an astonishing 0.19%. This result surpasses the accuracy requirements specified by the user, providing precise support for the measurement of coal fed into the boiler at the thermal power plant and laying a solid foundation for the rational optimization of energy resources.
The matrix belt scale is a high-precision measurement device widely used in material measurement and conveying systems within industrial sectors such as thermal power plants and settlement trade.
The reason why the matrix belt scale can break through the 0.2% measurement accuracy threshold lies in its application of a new design concept, advanced sensing technology, and an intelligent system.
In terms of design concept and structure, the matrix belt scale employs mutually independent weighing units arranged in a matrix pattern according to a brand-new mathematical model, forming a static-like measurement platform.
Regarding advanced sensors, the matrix belt scale utilizes digital weighing sensors that offer high precision, accurate and stable signals, long transmission distances, and automatic temperature compensation.
In terms of the intelligent weighing system, the instrument can monitor the operation of the weighing sensors, speed sensors, and overall measurement conditions of the belt scale in real-time, providing fault analysis and records.
Of course, apart from the new technologies and concepts adopted by the matrix belt scale, installation and debugging are crucial steps to ensure the normal operation and stable accuracy of the equipment.
As demonstrated in this thermal power plant project, during the installation process of the matrix belt scale, the after-sales engineers from Guonuo Technology meticulously planned the installation and operated according to professional procedures and standards.
Firstly, the engineers conducted on-site surveys and measurements, as well as an inventory of materials required for the belt scale installation, ensuring that the equipment dimensions and positions met the requirements and that no materials were missing.
The dimensional requirements for the belt scale and conveyor idlers were very stringent on-site. Subsequently, they proceeded with the fixation and installation of the equipment, ensuring the stability and reliability of the belt scale.
Finally, they completed the wiring and other tasks strictly in accordance with on-site wiring requirements.
After ensuring that the matrix belt scale was installed as required, the debugging and calibration process and methods were equally important factors in ensuring its accuracy.
The after-sales engineers from Guonuo Technology conducted multiple rounds of debugging strictly in accordance with on-site debugging requirements.
The first calibration error was -1.14%, with a calibration coefficient of 1.126838; the second calibration error was 0.88%, with a calibration coefficient of 1.120302; and the third calibration error was 0.19%, with a calibration coefficient of 1.118217.
During the debugging and calibration process, the engineers carefully monitored the accuracy of signal transmission and data processing, making multiple optimizations to ultimately achieve an accuracy of 0.19%. This not only met the expected goals but also exceeded the standards of similar equipment.
Finally, the after-sales engineers from Guonuo Technology provided training to on-site personnel and evaluated their operational use, maintenance, and calibration skills. To ensure the precision of calibration, the engineers trained the on-site personnel in various calibration methods, such as physical calibration and code hanging calibration.
The successful installation and debugging of the matrix belt scale, achieving ideal measurement results, means that the thermal power plant will now have a more precise and reliable material measurement system.
In actual production, accurate material measurement is crucial for the thermal power plant to control costs and increase economic benefits. The introduction of this equipment will provide stronger technical support for the thermal power plant, helping them achieve energy utilization optimization and conservation.