Electronic belt weighers come in various types, among which the ICS belt weigher stands out as a common yet highly functional option. Composed of four core components—weighing module, speed detection unit, computational system, and communication interface—it performs real-time measurement and monitoring of materials on the conveyor belt, securing a pivotal role in industrial weighing equipment. Now, what defines the working principle of the ICS belt weigher, and what structural features distinguish it?
The weighing bridge frame is installed on the conveyor structure. When materials pass over it, their weight is measured. The load cells generate an electrical signal proportional to the detected weight. Simultaneously, the speed sensor, connected to a large-diameter speed measurement roller, produces a pulse signal corresponding to the belt speed. The weighing instrument receives both signals from the load cells and speed sensor, calculates the instantaneous flow rate and cumulative weight through integration, and finally displays these values.
Structural Features of the ICS Belt Weigher:
1.Fully Suspended Structure with No Trunnion Pivots:
The design eliminates trunnion pivot points and movable components, reducing maintenance requirements and enhancing stability.
2.Strong Environmental Adaptability:
Capable of operating in harsh conditions (e.g., dust, humidity, corrosion) due to corrosion-resistant materials and vibration-dampening components.
3.High Precision with Reduced Impact from Belt Deviation and Material Skewing:
Resists lateral and horizontal forces to minimize belt misalignment.
Optimized idler arrangements counteract material offset during loading.
4.Simplified Components for Easy Installation and Maintenance:
Modular design with minimal force-transfer parts ensures straightforward assembly and low upkeep complexity.
5.Rectangular Lever for Enhanced Rigidity:
The rigid, deformation-resistant lever structure ensures long-term measurement accuracy.
6.Zero-Point Stability with Minimal Bias Load Effects:
Stable sensor configurations and balanced load distribution reduce errors from uneven material flow.
7.Multiple Idler Groups to Improve Accuracy:
Typically equipped with three or four idlers to evenly distribute material weight and minimize belt tension variations.
Among them, Guonuo Technology's independently developed ICS series belt weighers demonstrate superior performance in high precision, adaptability to complex working environments, and ease of installation and maintenance. These weighers not only enhance operational efficiency across multiple industrial sectors but also drive the technological and intelligent transformation of modern industries.