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The batching control system enables enterprises to achieve bidirectional simultaneous management of material metering and proportioning, effectively addressing the inefficiencies of manual operations, reducing labor costs, and improving workplace conditions.
This system operates based on customer-specific material formulations, utilizing belt conveyors or batching screws as transport tools. It ensures precise ratio control of bulk materials and comprehensive data management throughout the production process. Widely applied in industries such as feed processing, coal powder handling, cement production, carbon materials, and friction materials, it supports continuous metering and batching operations.
The material is conveyed to the batching belt weigher. The weight signal and speed signal from the belt weigher are transmitted to the control instrument, where they are processed and displayed internally. Simultaneously, a 4~20mA current signal proportional to the flow rate is output to the smart regulator. Based on the user-defined PID parameters and target control value, the regulator outputs a 4~20mA current signal to the motor controller, which adjusts the feeder speed to control the feeding volume.
1. Flexible Batching Methods
The system adapts to customer-specific formulations and operational environments, enabling dynamic adjustment of multi-material ratios while offering tailored one-on-one customization to meet unique production needs.
2. High Weighing Accuracy
Equipped with Guonuo-core dynamic weighing technology, the system ensures long-term precision of 0.5% through robust sensor calibration and vibration-resistant design, ideal for high-throughput industrial applications.
3. User Permission Management
A multi-level access control system restricts operator privileges and integrates remote monitoring to eliminate human tampering, ensuring data integrity and compliance with audit standards.
4. Automatic Fault Alarm
Real-time monitoring triggers visual/audible alerts when material flow exceeds predefined thresholds, minimizing production risks and downtime.
5. User-Friendly Operation & Maintenance
Featuring an intuitive Chinese HMI and simplified calibration protocols, the system enables effortless onboarding and routine upkeep, reducing training costs and maintenance complexity.
