Throughout the production and management of industries such as building materials, cement, steel, metallurgy, chemicals, and grains, the weighing and metering of bulk solid materials play a crucial and significant role. Highly accurate, efficient, and robust weighing and metering have a positive and important impact.
Although various types of weighing instruments are applied in these fields, they still cannot compare to electronic belt scales. Electronic belt scales occupy a pivotal position in the weighing and metering of bulk materials during conveyor belt transportation and continue to advance in line with scientific and technological advancements and industry trends.
Currently, the matrix electronic belt scale stands out as a structurally innovative, technologically information-driven, and intelligent device capable of achieving high-precision and robust dynamic metering.
The matrix electronic belt scale revolutionizes the force transmission concept of lever-type electronic belt scales, featuring a unique and ingenious design structure and philosophy. Two sets of fully suspended weighing idlers, each equipped with four high-precision intelligent weighing sensors, form a weighing unit.
These weighing units can operate independently for individual weighing or be combined in an array configuration to create a metering platform.
When materials pass through the matrix electronic belt scale composed of multiple weighing units, each weighing sensor within the units accurately and sensitively detects the material weight signal, converting the analog signal into a digital signal.
The intelligent instrument receives the weighing and speed signals, calculates accurate instantaneous material flow rates and cumulative weights using a novel intelligent calculation model, and synchronously displays the relevant data.
The integration of high-precision weighing sensors and intelligent instruments significantly enhances the sensitivity, performance, and accuracy of the matrix electronic belt scale.
The array configuration of the matrix electronic belt scale adopts a beam-free and lever-free structural design, improving various aspects of its performance:
(1) Enhanced metering accuracy: The simplified mechanical structure reduces its own weight, minimizing the impact of force transmission links and self-weight on metering;
(2) Fewer large mechanical components, facilitating easier and more cost-effective transportation;
(3) Simplified installation with fewer mechanical parts and processes;
(4) Reduced horizontal surface area, minimizing dust accumulation and preventing material blockages, resulting in less frequent maintenance or even maintenance-free operation;
(5) Stronger adaptability, with fewer mechanical components requiring less installation space, making it suitable for virtually all conveyor belt transportation scenarios;
(6) Unaffected by industrial environments such as dust accumulation, ensuring greater stability.
The application of intelligent weighing instruments further elevates the performance of the matrix electronic belt scale and aids enterprises in strengthening production supervision:
(1) The instrument features automatic online zeroing, tracking, and other functions, automatically correcting calibration errors to maintain long-term accuracy at the initially debugged level;
(2) Online monitoring, intelligent diagnostic analysis, automatic alarms, and recording facilitate rapid troubleshooting and reduce maintenance efforts, allowing managers to remotely monitor the belt scale's operational status;
(3) Full Chinese menu display and guided operation prompts ensure ease of use, flexibility, and memorability, meeting the requirements of on-site operators;
(4) High-performance multithreading operations enable simultaneous data processing, calculation, display, querying, transmission, and sharing;
(5) Equipped with RS485 and other communication ports for remote communication and control, with data printing capabilities;
(6) Comprehensive data protection functions, including power failure data retention;
(7) Data sharing provides real-time and accurate metering data support for belt scale upper computer software and production monitoring software, enabling remote supervision.
In summary, the matrix electronic belt scale achieves efficient, high-precision, and high-stability dynamic metering of bulk materials in conveyor belt systems across various industrial sectors, providing crucial information and technical measures for modern enterprise production process metering, weighing, and production monitoring management.