Application of Internet of Things Technology in Electronic Belt Weighers

With the development of production and transportation, electronic belt scales, as continuous dynamic weighing equipment, are becoming increasingly widely used in production and transportation. At the same time, the demand for production has increased, such as related data and production management. The requirements for belt scales are also becoming higher and higher. Belt scales are not just measuring devices, but more often use IoT technology to form a closed-loop production management system.

In the production and transportation system, we may use one or more belt scales, which are connected to a network through wired or wireless networks. At the same time, other terminal devices are also connected to the network to upload information or receive instructions issued during the service period. At this point, the belt scale in the network system is no longer a simple measuring and weighing device, but has applied IoT technology and formed a complete integrated system with other terminal devices. What are the benefits of incorporating belt scales into an integrated system using IoT technology for enterprises?

Through material network technology, the system can collect, transmit, and process various working parameters and production related data of the belt scale in real time. The process of collecting information is synchronized with the working state of the belt scale, without the need for manual access, and will not affect the normal operation of the belt scale. The collection, transmission, and processing are carried out in real-time and will not cause information lag. The information that can be collected mainly includes:

a. Real time working status of the belt scale, such as running time, belt speed, instantaneous material flow rate, cumulative material flow rate, etc;

b. Abnormal situations in the system, such as the time of occurrence of faults, cause analysis, fault alarm records, etc;

c. Historical operation records.

 
Through the above data collection, information is transmitted to various terminals through the Internet of Things, and corresponding data analysis is formed, such as reports, curves, etc. The corresponding staff can classify and obtain the data they need. On a large scale, these data are of great significance for both production and management. 

In terms of production: providing guarantees for effective production

Through the IoT technology component of the belt scale system, real-time monitoring of the belt scale can be achieved, and corresponding faults can be analyzed and determined based on the read information, and timely handling can be made.

Multiple belt scales may be applied in the production system, each with different environments and parameters, resulting in different production errors, such as errors in flow rate and calibration. Through the collection and processing of these data, production can determine the characteristic data of each belt scale, providing a basis for better use and maintenance, while also discovering production differences and problems. By real-time monitoring and data analysis, we ensure the stable and reliable operation of equipment, thereby guaranteeing the effective progress of production.

Management aspect: Provide support for scientific management

Many production lines involve shift production, and in order to understand the production situation of each shift, the materials and production used in each shift are measured and recorded through belt scales. By applying Internet of Things technology, these production data can be uploaded to terminals for data processing and analysis, generating visual reports. Managers can directly query, compare, print, etc. in real time, grasp production dynamic information, and provide data basis for scientific management decisions.

The application of IoT technology in belt scale systems helps to create a "learning oriented" belt scale, which means that the belt scale is intelligent and information-based. Pre judgment of belt scale faults, that is, the ability to analyze and provide reminders in advance before the fault occurs; Enhance scalability and integrate with other production systems; Permission division to prevent human cheating behavior, etc. The application of Internet of Things technology will provide support for scientific management of enterprises.

The application of the latest IoT technology in Guonuo Xinke belt scales is no longer just a measuring and weighing device, but a complete solution that brings more benefits and support to enterprise production management.