Why is the application scope of matrix electronic belt scales wider?

The matrix electronic belt scale is a highly accurate, stable, and intelligent automatic weighing system for belt conveyors, primarily used for dynamically measuring the weight of bulk materials during transportation and providing data.

It is a new type of modern electronic belt scale. Like other types of electronic belt scales, it mainly consists of a load-bearing device, weighing device, speed measurement device, and display and calculation instrument. It is widely used in industries such as coal mining, mining, materials, power, environmental protection, cement, textiles, and port trade.

The matrix electronic belt scale not only boasts high accuracy, good stability, and strong reliability but also features rich functionality, easy installation, and simple maintenance. Therefore, compared to other types of belt scales, it has a wider range of applications. It can even be used in situations where other types of belt scales cannot be applied.

Firstly, the matrix belt scale offers high measurement accuracy, suitable for occasions requiring precise measurements. It is composed of multiple independent weighing units arranged and combined according to a mathematical model, rather than being connected by mechanical components like beams.

Each weighing unit is equipped with four high-precision weighing sensors that can monitor the weight of materials passing on the belt in real time.

The weighing units can be regarded as individual belt scale measurement systems, and the entire matrix belt scale forms a measurement platform composed of multiple belt scales. During measurement, if one weighing sensor or weighing unit fails and cannot operate, the other unit modules can continue normal measurement.

Due to this minimalist structure without redundant mechanical components and lighter self-weight, the matrix belt scale reduces the impact of self-weight, mechanical components, force transmission processes, and belt misalignment on measurement accuracy. Actual application results show that, when properly and reasonably installed, the matrix belt scale can achieve an accuracy of 0.25%, meeting almost all occasions requiring high-precision measurement, such as port trade, sales accounting, and production process control.

Secondly, the matrix belt scale has stronger anti-interference capabilities and is suitable for industrial environments with poor working conditions. It employs advanced digital processing technology to convert the analog signals from weighing sensors into digital signals with stronger anti-interference capabilities, ensuring signal detection accuracy and transmission accuracy in industrial settings with many interference factors like electromagnetic interference.

It also includes various compensation functions, such as temperature compensation, making it suitable for environments with large temperature variations.

Moreover, the matrix belt scale requires almost no maintenance and is suitable for occasions where maintenance work is difficult. In terms of software technology, the matrix belt scale features real-time self-monitoring and intelligent diagnostic analysis functions.

It immediately alerts and provides fault analysis results when abnormalities are detected, reducing the need for routine personnel inspections. In terms of hardware, due to its minimal mechanical components, industrial environments with dust accumulation often have no impact on it, and daily cleaning work is basically unnecessary.

Additionally, managers can monitor the operational status of the belt scale and perform operations through a software platform. In industrial production, where management and on-site operations are often separated, this characteristic of the matrix belt scale is particularly suitable.

Finally, the matrix belt scale meets the weighing measurement requirements for large-inclination conveyors. Other types of belt scales have limited capabilities in terms of the inclination angle of the belt conveyor they can accommodate.

For example, the fully suspended ICS-14 belt scale requires the conveyor inclination angle to not exceed 7°, while the lever-type ICS-17 belt scale requires the conveyor inclination angle to not exceed 16°. In contrast, the matrix belt scale can be applied to conveyors with inclination angles up to 20°.