How does the unmanned weighbridge system eliminate loopholes in vehicle weighing?

In cement plants, mines, building material factories, and other enterprises, it is necessary to measure the goods carried by vehicles entering and exiting. Weighbridges are installed at entrances, exits, and gates to weigh these vehicles.

Traditionally, vehicle weighing has relied on metering personnel to conduct measurements, monitoring, and data recording on-site at the weighbridge office. Each weighing station requires personnel to take turns on duty, with vehicle weighing managed manually and software used for measurement, followed by manual data reporting to achieve data sharing across departments.

This manual method of managing vehicle weighing has led to numerous issues and loopholes, affecting the economic efficiency of enterprises:

1. High costs due to personnel taking turns on duty, which is not conducive to centralized management and supervision. During peak sales or production seasons, the metering workload is extremely heavy, with frequent in and out of vehicles for sales and procurement, resulting in high workloads and intensity for metering personnel.

2. Low weighing efficiency, which can easily cause internal vehicle congestion.

3. Low weighing accuracy, heavily reliant on the subjective initiative of metering personnel, whose quality varies. This not only fails to guarantee work efficiency but also leads to issues such as manual recording errors and even collusion between metering personnel and vehicle drivers for fraudulent activities.

4. Significant data lag, with sales data often inconsistent with weighbridge data, requiring manual verification by weighbridge personnel.

5. Weighing data reports require manual compilation and reporting, lacking real-time updates for daily, monthly, and annual reports, making weighbridge management difficult.

6. Inability to conduct real-time supervision of the weighing site, potentially allowing for fraudulent activities such as improper parking or vehicle switching when not observed in a timely manner.

To effectively eliminate loopholes in vehicle weighing, improve weighing efficiency, reduce costs, and safeguard the economic efficiency of enterprises, it is essential to adopt an advanced remote centralized measurement management system—the unmanned weighbridge system.

This system enables unmanned vehicle weighing, automatic measurement, remote real-time supervision, comprehensive fraud prevention, real-time video monitoring, and data sharing, ensuring closed-loop control of vehicle weighing operations and adherence to specified procedures and paths.

The unmanned weighbridge system effectively eliminates various weighing loopholes. It compares weights and automatically triggers alarms and rejects weighing if exceeding limits; an infrared system prevents violations such as vehicle overhang, ensuring proper parking;

intelligent license plate recognition verifies whether a vehicle has been weighed;

the gate remains closed until weighing is completed to prevent vehicle escape, automatically opening afterward;

weighing data is automatically collected and uploaded, preventing direct input by metering personnel to avoid fraud;

24/7 video surveillance and snapshot recording of the weighing site allow for real-time remote monitoring and serve as evidence for traceability management;

automatic voice prompts during the weighing process and large-screen display of weighing information enhance efficiency.

The upper computer software system of the unmanned weighbridge system enables real-time querying of weighing data and video monitoring screens from each weighing station.

Weighing data is automatically aggregated and statistically analyzed, allowing for real-time querying of daily, monthly, and annual weighing data reports without the need for manual compilation.

By utilizing various technological measures, the unmanned weighbridge system comprehensively addresses issues such as low weighing efficiency, high costs, numerous loopholes, information lag, and supervision difficulties.

It reduces labor, time, and management costs associated with weighing operations, improves weighing efficiency, lowers labor intensity, and ensures transparency in the weighing process, thereby safeguarding the economic efficiency of enterprises.