What should be done if conventional belt scales cannot meet measurement requirements?

Belt scales are dynamic continuous weighing devices for bulk materials, known for their convenience of use and high weighing efficiency. They are widely applied in mining, ports, industry, manufacturing, and other fields. With the advancement of the economy, technology, and informatization, as well as the increasing demands of enterprise development, there are higher requirements for the measurement accuracy, stability, and other functional aspects of belt scales. However, in practical applications, many conventional belt scales can no longer meet the measurement requirements of enterprises.

Common issues with conventional belt scales that fail to meet enterprise measurement requirements include:

1. Large Inclination Angles of Belt Conveyors: Some belt conveyors have significant inclination angles, reaching up to ten or even twenty degrees.

2. Limited Installation Space: Especially in coal mine shafts, where the scale frame is too large, making transportation and installation difficult.

3. Poor Operating Conditions: Harsh environments include variations in belt tension, mechanical vibrations, significant temperature changes, electromagnetic interference, and excessive dust accumulation.

4. Extensive and Remote Production Sites: Frequent maintenance and calibration operations result in a large workload and high maintenance costs.

5. High Precision Requirements for Trade Settlement and Sales Accounting: Conventional belt scales often fail to meet the required precision levels.

6. Difficulty in Measurement Management: Production sites are often separated from offices, making it challenging for leaders to manage measurements effectively.

Faced with issues such as inability to meet working conditions, failure to achieve measurement accuracy, insufficient stability, or complex operation and management, Guonuo Technology has developed a matrix belt scale with a new design structure and applied new technologies. It can meet high-precision and high-stability measurement requirements while significantly enhancing adaptability.

- Adaptability to Large Inclination Angles: The matrix belt scale adopts a new measurement platform concept and is equipped with angle sensors to incorporate angle errors into calculations, accommodating conveyor inclination angles up to 20 degrees.

- Minimal Installation Space Requirements: Its scale frame structure is extremely simple, with a self-weight reduced by 20% compared to conventional belt scales. It lacks large mechanical components such as levers and beams, requiring minimal installation space.

- Resilience in Harsh Conditions: It can accurately and reliably perform measurements over extended periods in various adverse conditions. Multiple weighing unit arrays installed at equal distances counteract the impact of belt tension variations. Digital weighing sensors convert analog outputs to digital signals, enhancing resistance to electromagnetic interference. Temperature sensors detect and incorporate temperature changes into calculations, reducing temperature effects. Its simple structure minimizes horizontal surface area, largely ignoring dust accumulation.

- Reduced Maintenance and Calibration: The matrix belt scale requires minimal inspection and calibration work and can be remotely monitored and managed. Its structural design eliminates the need for daily cleaning and maintenance. The intelligent instrument enables online zeroing, interval adjustment, and one-click calibration, simplifying calibration procedures. Real-time monitoring, intelligent analysis, and automatic alarms facilitate quick troubleshooting without the need for constant manual monitoring.

- Remote Monitoring and Management: Managers can remotely access real-time measurement data and the operational status of the belt scale through upper computer software. Accurate and complete historical data storage facilitates management and analysis.

- High Precision Measurement: In ideal conditions, the matrix belt scale can achieve a measurement accuracy of 0.25%, meeting high-precision measurement demands for trade settlement, production monitoring, and sales accounting.