Nine System Functions of Loader Weighing Electronic Scales

At cargo yards in mines, coal yards, and production factories across various industries, loaders are commonly used to load bulk materials. The loader weighing electronic scale is a weighing device integrated into the loader's mechanical control system, capable of automatic weighing during loader operations.

The dynamic weighing method employed during loader operations can efficiently help enterprises improve loading efficiency.

In addition to weighing during loader operations, the loader weighing electronic scale, as a systematic weighing solution, offers other functions, which can be summarized in eight aspects:

1. Automatic Weighing During Loading

   The loader weighing electronic scale can automatically weigh the loaded materials during the loader's operation, completing the weighing of each scoop and accumulating the total weight. When the loader bucket scoops up materials and lifts them to a certain height, the weighing system automatically measures and records the weight of the materials without manual intervention. This automated weighing method effectively resolves issues of overloading and underloading, eliminating the need to unload excess materials from the vehicle.

2. Prevention of Cheating During Loading

   The loader weighing electronic scale can prevent cheating by drivers during the loading process. For example, it automatically detects when additional heavy objects are placed in the bucket and enables remote real-time monitoring of overloading and underloading.

3. Instrument Display

   The loader weighing electronic scale is equipped with a large-screen color LCD display that intuitively shows information such as the current material weight, cumulative weight, and time. Drivers and on-site loading personnel can view the material weight status anytime and intuitively.

4. Intelligent Voice Broadcast

   The loader weighing electronic scale features an intelligent voice broadcast function that announces the weight of each scoop and the cumulative weight to the driver, allowing them to monitor the loading volume without distraction. When loading is complete, a voice reminder prompts the driver to stop loading immediately.

5. Working Condition Monitoring, Vehicle Positioning Tracking, and Dispatching

   The weighing system of the loader weighing electronic scale is equipped with an upper computer software query system. Weighing data is uploaded in real-time and can be queried in real-time through the upper computer software system, enabling remote monitoring of loading conditions.

Additionally, a GPS module is installed on the loader to upload the vehicle's driving trajectory in real-time. Supervisors can monitor the vehicle's position and driving trajectory in real-time, with automatic alarms for speeding and boundary violations. Vehicle trajectories can be replayed for vehicle dispatching.

6. Shock and Overload Protection

   The loader weighing electronic scale has shock and overload protection functions, enabling accurate weighing during loading and driving. It operates stably in harsh working environments, preventing damage from vibration and overload. The system is also equipped with safety protection devices that automatically alarm when the material weight exceeds the rated range, instructing the driver to stop loading.

7. Easy Operation and Maintenance

   The design of the loader weighing electronic scales take into account the convenience of operation and maintenance. On one hand, the instrument features button operation with a simple and clear menu, making it easy to operate. Additionally, the weighing system can operate autonomously, and the instrument uses a high-performance processor with an IP65 protection rating. The manufacturing and materials of each component enhance overall performance, reducing reliance on manual maintenance.

8. Data Storage and Printing

   Regarding data storage, on one hand, weighing data, vehicle trajectories, and other data are uploaded in real-time and stored in a server database for querying historical data and generating reports. Additionally, the instrument features large-capacity storage, capable of storing up to 10,000 records. It also has a thermal printing function for printing weighing data.

9. Data Security

   Weighing data is permanently stored to prevent loss and ensure data integrity. The instrument can encrypt and decrypt data to prevent leaks, ensuring data security and accuracy.

The various functions of the loader weighing electronic scale make it an efficient, accurate, reliable, and intelligent weighing device that meets the weighing needs of loader operation sites, improves loading efficiency, enhances safety, strengthens loading operation supervision, and resolves issues of overloading and underloading.