Composition and Main Functional Characteristics of Loader Electronic Weighing System

The loader electronic weighing system, also known as the loader electronic scale, is a comprehensive software and hardware system specifically designed for weighing during the loading process of loaders. It measures the load of each scoop of bulk materials handled by forklifts and can accumulate the weights automatically, without the need for operator intervention during the weighing process, which is completed automatically according to a predetermined processing program.

The loader electronic weighing system can synchronously reflect the loading volume of the loader, helping users avoid overloading quickly, accurately, and at a low cost, thereby improving loading operation efficiency. It is widely used in bulk material handling operations in mines, railways, ports, production engineering warehouses, and other settings.

Composition of the Loader Electronic Weighing System

The loader electronic weighing system consists of a series of software and hardware components, primarily including an electronic scale instrument, position sensors, oil pressure sensors, and a weighing inquiry system.

1. Electronic Scale Instrument: The instrument serves as the data processing and display core of the loader electronic weighing system. It receives signals from sensors, processes them, and displays, stores, and transmits weighing data in real-time. It also allows for data inquiry and printing. The instrument features intelligent voice prompts for scooping, informing the driver of the loading status in real-time during the loading and unloading process and automatically reminding when the loading capacity is reached.

2. Oil Pressure Sensor: This sensor measures the pressure changes in the loader's hydraulic system. It is a large-diameter micro-current signal sensor with high sensitivity, capable of detecting even minute weight changes.

3. Position Sensor: When the boom is raised to approach the switch, the system collects pressure data.

4. Weighing Inquiry System: The upper computer weighing terminal of the loader electronic weighing system can be accessed via a computer or mobile device through a browser. It enables real-time display, inquiry, and permanent storage of loader weighing data via GPRS/GPS technology, preventing data loss. It also provides vehicle real-time positioning, trajectory playback, overspeed, and boundary violation alarms. Using this system, managers can remotely monitor the loading site and strengthen operational control.

Main Functional Characteristics of the Loader Electronic Weighing System

1. High Precision Weighing: Equipped with anti-vibration digital filtering and acceleration compensation algorithms, the system achieves high weighing accuracy and strong adaptability, enabling loading weighing operations even under bumpy conditions during loader operation.

2. Single Scoop and Cumulative Loading Weighing: The system provides weighing for single scoops and cumulative loading volumes, with weight setting and display functions. It automatically alerts when overloading occurs to prevent overloading.

3. Comprehensive Data Storage: The system has a complete data storage function, including operational information, loading weighing information, vehicle travel trajectories, and operation times. It also allows for data inquiry and printing.

4. User-Friendly Interface: Both the electronic scale instrument and the weighing inquiry system feature simple page operations. The instrument allows for inquiry via buttons and automatically activates a night mode for convenience during nighttime operations.

5. Real-Time Data Upload: Weighing data is uploaded in real-time, facilitating real-time supervision by managers.

6. Precision Manufacturing: All components are precisely manufactured, ensuring reliability, stability, and strong durability.

With the development of the logistics industry and increasing demands for weighing accuracy, the Guonuo loader electronic weighing system has undergone continuous upgrades and innovations, achieving high precision and stability.

It enables automatic and accurate measurement during bulk material loading processes and integrates computer management technology, providing significant practical effects in preventing overloading and underloading, strengthening loading operation management, and improving loading efficiency and benefits.