Advantages of Automatic Weighing and Batching System from the Perspective of Its Own Technology and Practical Applications

In industrial and agricultural production activities, batching is a crucial link that directly impacts production, such as iron smelting batching in the industrial sector, concrete batching in construction, and feed batching in agriculture.

The accuracy and stability of batching directly affect production quality, while batching efficiency directly influences production efficiency. The management level of the batching process is directly related to the overall quality of production.

Enhancing batching efficiency, quality, and management level, as well as establishing real-time monitoring and traceability mechanisms, are important means to improve enterprise production efficiency and quality, thereby enhancing product competitiveness.

Guonuo Technology provides an automatic weighing and batching system for the aforementioned batching processes, integrating technologies such as dynamic weighing, automation control, computer software, and information networks.

During the R&D and design process, full consideration was given to the seamless integration and efficient coordination of the system, controllers, human-machine interfaces, and software, meeting both the automation and high-efficiency batching needs on the production floor and the demands for scientific production management through enterprise informationization.

From numerous practical application cases in industries such as cement, steel, feed, building materials, and chemicals, Guonuo's automatic weighing and batching system has demonstrated unique advantages.

From the perspective of the technical characteristics of the automatic weighing and batching system itself:

1. Diverse batching modes: The system can be configured in static batching mode, dynamic batching mode, or a combination of both, allowing for flexible operation configurations tailored to different process requirements.

2. Customizable design: Based on the needs of different industries, production processes, and material properties, the automatic weighing and batching system can be designed and selected according to specific process requirements, such as choosing different automated feeding equipment (belt feeders, screw feeders, etc.).

3. High-precision weighing sensors: The system employs high-precision weighing sensors with strong anti-interference capabilities, ensuring accurate and stable weight signals to enhance batching accuracy.

4. PLC controller: The system uses a PLC controller with flexible configuration and powerful functions, meeting flexible batching needs while ensuring stability and reliability, thereby improving the overall stability of the batching system.

5. PID regulation control: The system adopts PID regulation control, which is simple in structure, stable, reliable, and easy to adjust, meeting the needs for formula changes and long-term continuous production.

6. Distributed control system: The system achieves real-time control over the entire system, significantly improving the reliability and scalability of the batching system. It enables decentralized control, hierarchical management, and centralized operation and management of multiple raw material batching, facilitating both on-site operation management and overall production management level.

From the perspective of the practical application effects of the automatic weighing and batching system:

1. Simple operation and high automation level: After setting relevant parameters through on-site control instruments or remote upper-computer batching systems and pressing the start button, the system can automatically complete the conveying and batching work.

2. Automation of the batching process: This reduces manual labor, lowers labor intensity, avoids human factors affecting batching accuracy, and improves batching quality.

3. Higher flexibility: The system can edit multiple formulas, and after formula modifications, it can automatically execute batching operations according to the new formula.

4. Automatic data storage and transmission: The batching system can automatically store and transmit data information generated during the batching process, including batching information (materials, time, shifts, etc.), system equipment fault and abnormal information, and alarm information. Through the upper-computer software of the batching system, real-time data can be viewed, and historical data can be queried and analyzed, facilitating production management.

5. Stable and reliable system: The batching equipment is durable, reducing equipment maintenance investments and ensuring continuous and stable production during high-volume operations.